Lightweight particle board, made of poplar timber

poplar particleboard

Lightweight particle boardLightweight particle board poplar panels are unique both in their appearance and in their physical and mechanical properties. They have a compact core of environmentally-friendly poplar timber, and a fine surface with micro-particles with very light color, typical of the wood they are 100% made of.

The careful selection of poplar timber particles, mostly coming from trees discarded by sawmills and plywood producers, ensures excellent stability and high workability even at the edges, as well as ease of cutting, machining, milling, and molding processes. The inner layer is very compact and homogeneous and, thanks to peculiar poplar features, it allows long life to processing tools, as well as excellent screw-holding ability.

Lightness comes from raw material selection and a special production process: it simplifies handling and following manufacturing processes, and helps save shipping costs of finished products. Lightweight particle board poplar panels density goes down to 450/490 kg/m3 (compared to 550/650 kg/m3 of other kind of particle boards)!

Panels are suitable for finishing with melamine-impregnated papers, or coating with plastic laminates, finish foils, floors overlay, PVC, PP and veneers.

The standard dimensions most commonly produced are:
4220 x 1860 mm
4220 x 2070 mm
3760 x 1860 mm
3760 x 2070 mm
2800 x 2070 mm
Thickness ranges from 8 to 58 mm

Special sizes or thicknesses can be produced upon quotation and minimum quantity requirements.

Panels are available raw, melamine faced and veneered. Standard range or custom possibilities, upon request.

Bonding is made with certified urea-formaldehyde resin, suitable for panel use in dry conditions. The panel is compliant with Class 1, according to the requirements of EN 717-1 (single-value <= 8mgHCHO/100g – medium value <= 6.5 mgHCHO/100g) methodological standards EN 120, commercially known as E1.
Upon request, they also meets the requirements of the CARB 2 California Code of Regulation (FRO ATCM §93210.2 (a) Table 1, Phase 2) and TSCA Title VI – 40 CFR Part 770.

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Laminated blockboard, a durable decorative lumber core

Laminated Blockboard

One of the latest industrial applications on blockboard, consists in overlaying the panel with a durable decorative surface material, called continuous high pressure laminate (cHPL or CPL). This panel has special performance properties including chemical, fire, and wear resistance, which add to the well-known great features of blockboard.
Some of the most common enforcements are structures for upper and lower kitchen cabinets, workbenches, child room and office furniture, and all kinds of articles that require excellent resistance to scratch and hard use.

Trade names
Laminated blockboard, melamine-faced blockboard, formica laminate blockboard, laminated lumber core, melamine-impregnated film-coated block board.

Construction
cHPL with a thickness of 0,5 mm is laminated on blockboard with PVAc (D3) glue and is available with two kinds of raw panels as core material: the 3-ply or 5-ply construction (without any HDF), or with the 3-ply or 5-ply construction with a thin HDF under the laminate as per following pictures.
The thin HDF panel under the cHPL overlay totally eliminates any kind of telegraphing defects that might sometime appear on the veneer core, so it’s highly recommended.

Blockboard + HDF (3-ply) + cHPL laminate
Blockboard + HDF (3-ply) + cHPL laminate
Blockboard + poplar veneer + HDF (5-ply) + cHPL laminate
Blockboard + poplar veneer + HDF (5-ply) + cHPL laminate

cHPL laminates are available in a selected range of colors and wood grains and finishings, well integrated with the current trends and needs of the market.
Custom laminates are available upon request.

Design range

Finishing top coat range

  • Matt
  • Vertical Syncro
  • Horizontal Syncro
  • Silk
  • Quartz
  • Wood Pore
  • Metal

Standard sizes
3660×1840 mm (*)
3120×1840 mm
3660×2060 mm
(*) = most common size

Thickness
15, 18, 20, 25, 30 mm

Special sizes and thicknesses upon request.

Bonding of the faces is made with urea-formaldehyde glue (UF) (formerly called IF20), while the lumber core is bonded with PVAc (D3), in compliance with the provisions of the EN 314 standard.
After suitable treatment in view of resistance to humidity, the board complies to Class 1 requirements for the use of boards in dry environments (EN 636-1).
Class 2 (formerly called AW100 or MR) can also be produced upon request.
Formaldehyde emissions are below those established for Class E1 in conformity with the EN 636 standard. The low-emission class E1 panels do not cause a concentration of equilibrium in the air of the test chamber (defined in the EN 717-1 standard) greater than 0.1 ppm, the limit established by the World Health Organization for living and residential environments.

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Triple-core poplar blockboard: bending strength and lightness

triple core poplar + HDF

triple core poplar blockboardWhen producing large-size sliding doors, dividers and partitioning, tables and bench tops, the risk of warping or bowing is very high.
The so-far unequalled solid wood solution, is triple-core poplar blockboard.
Triple-core blockboard is a special construction with 3-ply of cross-banded blockboard cores, overlaid by poplar veneer or thin HDF.
In comparison to any other kind of wood-based panel, this blockboard, available in the thicknesses between 36 mm and 60 mm, has superior bending strength, the lightness of Italian poplar timber (between 400 and 450 Kg/m3) and high screw-hold ability.

Trade names
Triplecore blockboard, Ecocore, lumber triple core plywood, triple core poplar board, cross-core poplar panel, 5‑ply Poplar Blockboard Panel, Pappeltischlerplatte, Staptischlerplatte, Stabpappelsperrholz, Stabilomassief, panneaux latté peuplier, alistonado de chopo, listellare pioppo tripla anima.

Construction
The triple-core poplar blockboard composition is a 5-ply construction. For example in 50 mm:
– about 2 mm poplar veneer cross grain (B)
– about 16 mm blockboard poplar core long grain (A)
– about 14 mm blockboard poplar core short grain (A)
– about 16 mm blockboard poplar core long grain (A)
– about 2 mm poplar veneer cross grain (B)

triple core blockboard

The poplar face is ideal for veneering. When the board is intended to be painted or laminated, the outer veneer is replaced by a 3 mm thin panel of HDF (high density fiberboard). This panel is called triple-core poplar blockboard + HDF.

triple core poplar + HDF
And for very special paintings applications, to reduce the consumption (and costs) of paint, the triple-core poplar blockboard + HDF is also available overlaid with a 240 gr/m2 lacquering paper.

triple core poplar + HDF + prime paper

Standard sizes
2200×2100 mm
2520×2100 mm
2600×2100 mm
2800×2100 mm
3100×2100 mm
3670×2100 mm
4200×2100 mm
2170×1870 mm
2520×1870 mm (*)
2600×1870 mm
2800×1870 mm (*)
3130×1870 mm
3670×1870 mm (*)
4200×1870 mm
3050×1300 mm
4200×1300 mm
(*) = most common size

Thickness
36, 38, 40, 44, 50, 60 mm
(thinner thicknesses are available with 3-ply or 5-ply construction)

Special sizes and thicknesses upon request.

Triple core blockboardUsing this product, veneered, laminated or lacquered, the leading Italian designer Mauro Lipparini and furniture manufacturer Misuraemme brought a real innovation in the concept of bookcases with the Crossing product line, a versatile modular system of panels to create wall shelving: the thickness (38 mm) and the bending strength and lightness of poplar blockboard, give the system a stability that allows you to hang the shelf directly on the wall with brackets, creating an unusual “visible lightness“.

Bonding of the faces is made with urea-formaldehyde glue (UF) (formerly called IF20), while the lumber core is bonded with PVAc (D3), in compliance with the provisions of the EN 314 standard.
After suitable treatment in view of resistance to humidity, the board complies to Class 1 requirements for the use of boards in dry environments (EN 636-1).
Class 2 (formerly called AW100 or MR) can also be produced upon request.
Formaldehyde emissions are below those established for Class E1 in conformity with the EN 636 standard. The low-emission class E1 panels do not cause a concentration of equilibrium in the air of the test chamber (defined in the EN 717-1 standard) greater than 0.1 ppm, the limit established by the World Health Organization for living and residential environments.

If you are looking for a reliable supplier of this product or you need more technical information, please contact me using the form on this page.

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Double-core blockboard, the thick lumber core

lumber core double core

Double core blockboardDouble-core blockboard is a special kind of construction to produce thick lumber core panels, generally in the thicknesses between 34 mm and 60 mm.
This kind of panel has superior bending strength, lightness and screw-hold ability in comparison to any other kind of wood-based panel.
While the most common application is door frames, it’s suitable for the production of high-quality door, tables, and structural furniture components like shoulders.

Trade names
Block board, lumber core, lumber core plywood, lumber core blockboard, commercial double core blockboard, double core board, double core ply board, double core prime block board, 5‑ply Blockboard Panel, Tischlerplatte, Staptischlerplatte, Stabsperrholz, panneaux latté, alistonado, listellare doppia anima.

Construction
The normal double-core composition is a 5-ply construction. For example in 50 mm:
– about 2 mm veneer cross grain (poplar or fromager) (B)
– about 22 mm blockboard core long grain (spruce, pine or poplar) (A)
– about 2 mm veneer cross grain (poplar or fromager) (B)
– about 22 mm blockboard core long grain (spruce, pine or poplar) (A)
– about 2 mm veneer cross grain (poplar or fromager) (B)

Double core blockboard draw

Most blockboard manufacturers worldwide are producing a 5-ply construction, while it’s also possible a 7-ply construction, with two veneers on each side, in order to achieve the best surface stability and flatness.

Standard sizes
1880×3140 mm
1880×3680 mm (*)
2070×2800 mm
2070×4200 mm
For door frames sizes, refer to this page
(*) = most common size

Thickness
34 to 60 mm
(thinner thicknesses are available with 3-ply or 5-ply construction)

Special sizes and thicknesses upon request.

Bonding of the faces is made with urea-formaldehyde glue (UF) (formerly called IF20), while the lumber core is bonded with PVAc (D3), in compliance with the provisions of the EN 314 standard.
After suitable treatment in view of resistance to humidity, the board complies to Class 1 requirements for the use of boards in dry environments (EN 636-1).
Class 2 (formerly called AW100 or MR) can also be produced upon request.
Formaldehyde emissions are below those established for Class E1 in conformity with the EN 636 standard. The low-emission class E1 panels do not cause a concentration of equilibrium in the air of the test chamber (defined in the EN 717-1 standard) greater than 0.1 ppm, the limit established by the World Health Organization for living and residential environments.

If you are looking for a reliable supplier of this product or you need more technical information, please contact me using the form on this page.

If you want to improve the information I provided on this page, or you simply want to add your comments or experience about this product, feel free to post a comment below.

5-layer blockboard, the light and stable lumber core

5-ply blockboard

5 ply Poplar Lumber CoreBlockboard (aka lumber core) is well known worldwide due to its characteristics of bending strength, lightness and screw-hold ability. As it’s a real solid-wood alternative to timber, suitable for the production of high-quality and long-lasting furniture and furnishings. It is commonly used for shutters (also with large dimensions), structural components (shoulders), long book shelves, partition walls and cabinet-making.
While most blockboard manufacturers worldwide are producing a 3-ply construction, in Italy it has been developed in the 5-ply construction, with two veneers on each side, in order to achieve the best surface stability and flatness.

Trade names
Blockboard, lumber core, lumber core plywood, commercial block board, Manufactured Board, single core board, Block Composite Board, battenboard, Tischlerplatte, Stabsperrholz, PDP, Mebloplato, Meubelplaat, Meubelpanelen, panneaux latté, alistonado, listellare, panforte, paniforte a listelli.

5-ply blockboardFeatures and advantages
– Excellent dimensional stability and moisture resistance.
– High bending strength.
– Light weight.
– High screw-holding resistance.
– Easy to work and cut, allowing long-term life to tools during processing.
– Suitable to be covered with plastic laminate or veneer.
– A real green alternative to solid wood, with good resistance to warping.
– To achieve maximum strength, it’s important to ensure that the core runs lengthways.

Composition
A. The center of the panel (blockboard core) is a solid slab generally made with side-glued lumber strips in the width of 28-38 mm; the most common are kiln-dried soft wood timber species used in the cores are poplar, spruce and pine.
B. The blockboard core (long-grain) is then glued under high pressure with two layers of crossband veneer sheets on each side, with parallel grain. The two layers of veneer are normally in poplar, with a minimum total thickness of about 2.5-3.5 mm per side.

Blockboard technical draw

Standard sizes
1300×3050 mm
1880×3140 mm
1880×3680 mm (*)
2070×2800 mm
2070×4200 mm
(*) = most common size

Thickness
14 to 30 mm
(other thicknesses are available with 3-ply or double-core construction)

Special sizes and thicknesses upon request.

Technical specifications
Thickness tolerance+/- 0,3 mm
Length tolerance+/- 5 mm
Width tolerance+/- 5 mm
Tolerance in squaring2 mm/m
Moisture content (at delivery)8-12%
Reaction to fire (EN 13501-1)D-s2,d0 – Dfl-s1
Density (EN 323) for poplar coreabout 420 kg/m3
Density (EN 323) for spruce coreabout 450 kg/m3

Bonding of the faces is made with urea-formaldehyde glue (UF) (formerly called IF20), while the lumber core is bonded with PVAc (D3), in compliance with the provisions of the EN 314 standard.
After suitable treatment in view of resistance to humidity, the board complies to Class 1 requirements for the use of boards in dry environments (EN 636-1).
Class 2 (formerly called AW100 or MR) can also be produced upon request.
Formaldehyde emissions are below those established for Class E1 in conformity with the EN 636 standard. The low-emission class E1 panels do not cause a concentration of equilibrium in the air of the test chamber (defined in the EN 717-1 standard) greater than 0.1 ppm, the limit established by the World Health Organization for living and residential environments.

If you are looking for a reliable supplier of this product or you need more technical information, please contact me using the form on this page.

If you want to improve the information I provided on this page, or you simply want to add your comments or experience about this product, feel free to post a comment below.